Case studies
Compressed air case studies
3 of our 19 case studies are about compressed air.
What we found.
Compressed airWaterFood & Beverage ProcessingBulk Handling & Rail Logistics
More than $150,000 a year, taken out on the dashboard data
PDI Bulk
Metering PDI Bulk's water and compressed air showed where both were going, and within weeks the general manager had taken more than $150,000 a year out of operating costs on process adjustments alone.
$150,000per year
Compressed airManufacturing: Automotive, Plastics & RubberMetal Fabrication & Finishing
Compressed air leaks in a stamping operation
A Tier 2 automotive stamping factory
Permanent monitoring revealed compressed air continuing to flow into an otherwise idle building overnight.
20–30%of compressor output
Compressed airNatural gasMetal Fabrication & FinishingBuilding Materials, Concrete & Aggregates
A furnace over-cycling, seen on the air and gas traces together
A heat-treating operation
Short-cycling that neither the gas bill nor the air system showed alone.
2 utilitieson one chart
Run the same numbers on your own factory.
The estimator on our ROI page reads your own bills against our published benchmarks and gives you a sense of what is probably hiding in yours. It takes about a minute.
Book a site visitOpen the compressed air calculator
or call 1-833-QUANTFY (1-833-782-6839)