Case studies
Water case studies
6 of our 19 case studies are about water.
What we found.
Predictive maintenanceWaterBreweries & Beverage
A failing diaphragm pump, caught before it failed
Carlsberg Canada
A transfer line's flow signature drifted, the alert fired, and the diaphragm was replaced on a schedule instead of during a shutdown.
Scheduledreplacement
WaterBreweries & BeverageFood & Beverage Processing
Sub-metering a brewery, and taking more than 100,000 m³ off its water use
Carlsberg Canada
Between 2023 and 2024 water use at the Carlsberg Canada brewery fell by more than 100,000 m³, and the Region of Waterloo gave the site its 2024 Water Efficiency Excellence Award for it.
100,000 m³2023 to 2024
Compressed airWaterFood & Beverage ProcessingBulk Handling & Rail Logistics
More than $150,000 a year, taken out on the dashboard data
PDI Bulk
Metering PDI Bulk's water and compressed air showed where both were going, and within weeks the general manager had taken more than $150,000 a year out of operating costs on process adjustments alone.
$150,000per year
WaterManufacturing: Automotive, Plastics & Rubber
Chiller circuit leak isolated without a shutdown
An automotive factory
Continuous monitoring helped identify and isolate a leaking cooling loop while the production line remained in operation.
1 loopisolated
Cooling towersWaterManufacturing: Automotive, Plastics & RubberBuilding Materials, Concrete & Aggregates
Cooling tower blowdown optimization
A plastics manufacturing factory
Blowdown was controlled by a timer rather than conductivity, causing usable water to be discharged unnecessarily.
1 setpointchanged
WaterFood & Beverage Processing
Weekend ghost flow in an empty building
A food processing factory
Water still running through an empty factory all weekend, worth about a fifth of the monthly bill.
~20%of the monthly water bill
Run the same numbers on your own factory.
The estimator on our ROI page reads your own bills against our published benchmarks and gives you a sense of what is probably hiding in yours. It takes about a minute.
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